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Honeycomb Ceramic For RCO (Catalyst Support Monolith)

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the field of mass transfer and separation in chemical and petroleum industry, the honeycomb ceramics structured packing is more efficient than the corrugated packing in improving uniform distribution of liquid, improving separation efficiency, solving amplifying effect, reducing resistance of packing stages and improving production efficiency etc.

Physical Properties:

Type Property Units Cordierite
 Porous
Cordierite
  Dense
Mullite Alumina
Porcelain
Stoneware
1 Material Density g / cm3 1.70 -1.90 > 2.3 >3.0 >2.6 > 2.1
2 Bluk Density g / cm3 0.89 0.90   1.0  
3 Specific Surface Area m2/g 0.20 -0.30        
4 Coefficient of Thermal Expansion(20 -1000) 10^-6 / k < 3.4 < 5.0 6.2 < 6.5 4 - 6
5 Heat Capacity(20 -1000) J / kg.k 700 - 800 850 - 1000 850 -1050 800 -900 850 - 910
6 Thermal Conductivity(350±25C) w / m.k 1.3 -1.5 1.5 -2.5      
7 Resistance to thermal
Shocks (Minimum)
K 300 250 350 150 250
8* Axial crushing strength Dry Kg / block 2000 >=4000      
Immersion >=2000 >=4000      
9 Water Absorption % 25±5 1±2      
10 Maximum Operating Temperature C 1400 1400 1600 1400 1300

Chemical Composition:

Chemical Composition Alumina Porcelain Cordierite Mullite unit
SiO2 36.7~38.15 46~48 27~28 %
Al2O3 50.75~52.5 34~37 70~71 %
MgO 3.8~4.4 7.00~7.50 ~~~ %
Fe2O3 0.70~0.90 0.70~0.90 0.50~0.70 %
CaO,K2O,Na2O 3.00~3.30 2.50~2.90 0.80~1.20 %
TiO.BaO 2.4~3.6 0.30~0.40 ~~~ %

Specification:

Type Dimensions(mm) Specifications English Units Metric Units Remarks
MJ– 1 150*150*300 25*25 channels     Also available with any length between 50mm-300mm
Width of Channels 0.193 in 4.9±0.1 mm
Wall thickness 0.043 in 1.1±0.1 mm
Specific surface area 164.6 ft2/ ft3 540 m2/m3
Free cross section 67 % 67 %
MJ– 2 150*150*300 59*59 channels     Also available with any length between 50mm-300mm
Width of Channels 0.118 in 3.0±0.1 mm
Wall thickness 0.027 in 0.7±0.1 mm
Specific surface area 251.5 ft2/ ft3 825 m2/m3
Free cross section 65 % 65 %
MJ– 3 150*150*300 50*50 channels     Also available with any length between 50mm-300mm
Width of Channels 0.079 in 2.0±0.1 mm
Wall thickness 0.020 in 0.5±0.1 mm
Specific surface area 375.0 ft2/ ft3 1230 m2/m3
Free cross section 63 % 63 %
MJ– 4 150*150*300 25*25 channels     Also available with any length between 50mm-300mm
Width of Channels 0.091 in 2.3±0.1 mm
Wall thickness 0.027 in 0.7±0.1 mm
Specific surface area 306.4 ft2/ ft3 1005 m2/m3
Free cross section 57 % 57 %
MJ– 5 150*150*300 20*20 channels     Also available with any length between 50mm-300mm
Width of Channels 0.244 in 6.2±0.1 mm
Wall thickness 0.043 in 1.1±0.1 mm
Specific surface area 164.6 ft2/ ft3 540 m2/m3
Free cross section 67 % 67 %
MJ– 6 150*150*300 35*35 channels     Also available with any length between 50mm-300mm
Width of Channels 0.142 in 3.6±0.1 mm
Wall thickness 0.020 in 0.5±0.1 mm
Specific surface area 245.4 ft2/ ft3 805 m2/m3
Free cross section 79 % 79 %
MJ– 7 150*150*300 43*43 channels     Also available with any length between 50mm-300mm
Width of Channels 0.114 in 2.9±0.1 mm
Wall thickness 0.020 in 0.5±0.1 mm
Specific surface area 304.9 ft2/ ft3 1000 m2/m3
Free cross section 72 % 72 %

Application:

RCO
* Regenerative catalytic oxidisers (RCO)
* volatile organic compounds (VOC)
* hazardous air pollutants (HAP)
* carbon monoxide (CO)
* nitrogen oxides (Nox)
* organic particulate matter (OPM)
It is mainly used to remove the poisonous in dust burning stove, steel works, oil and chemical industry and so on, it needs to coat the catalyst